This hearty, cheesy Chili Mac is the ultimate comfort food mashup — everything you love about classic chili and creamy mac and cheese, all in one bubbly, flavor-packed bake. Whether you’re feeding a hungry crew or craving a kid-friendly weeknight dinner, this dish brings warmth and joy to every bite!
Why You’ll Love This Recipe
- Two Classics, One Pan: Satisfy everyone at the table with the perfect marriage of hearty chili and creamy mac and cheese in every scoop.
- Big Batch, Big Comfort: This Chili Mac makes enough to feed a crowd — or leave you with the best leftovers for busy days (and it reheats like a dream!).
- Cozy, Cheesy, Customizable: Packed with rich flavor and gooey cheese, it welcomes your favorite mix-ins and toppings — make it your own every time.
- Low-Stress Prep: Every step is straightforward, with no complicated techniques or special equipment — and you can prep ahead for stress-free meals.
Ingredients You’ll Need
Don’t let the ingredient list fool you: each is simple, familiar, and absolutely essential to building that signature Chili Mac comfort. From savory beef and aromatic veggies to velvety cheddar, every bite is loaded with flavor and texture.
- Ground Beef (80% lean): The classic base for chili, offering both flavor and richness – you can swap for ground turkey or chicken if you’d like to lighten things up.
- Onion & Bell Pepper: These veggies bring sweetness and color, and their sautéed aroma is truly the start of something delicious.
- Fresh Garlic: Punchy and aromatic, a trio of cloves sets off every layer of flavor in your pot.
- Chili Seasoning Mix: Whether store-bought or homemade, this special blend gives Chili Mac its signature warmth and spice (see notes for a homemade version!).
- Tomato Paste & Tomato Sauce: These two add depth, tang, and that lush tomato undertone that makes chili so satisfying.
- Canned Diced Tomatoes (undrained): Brings juicy bursts of tomato and adds wonderful body to the chili.
- Chicken Broth (or beef broth): Infuses that slow-cooked, savory flavor — use what you have on hand!
- Kidney Beans: Creamy, hearty, and classic; feel free to swap in black beans or leave them out entirely if you like.
- Macaroni (uncooked): The “mac” in Chili Mac! Elbow pasta is traditional, but any small pasta works.
- Butter & Flour: The beginnings of a luscious homemade cheese sauce — butter for richness, flour for creamy thickening.
- Heavy Cream & Milk: This duo makes the mac extra silky and indulgent, turning every noodle into a cheese-lover’s dream.
- Mustard Powder & Onion Powder: These small but mighty spices add a gentle kick and subtle depth to your cheese sauce.
- Hot Sauce: Totally optional, but trust me, a dash amps up the cheesy flavor with zero heat!
- Cheddar Cheese (shredded): The star of the show, gooey and golden — shred from a block for the best melt and taste.
- Fresh Parsley: For a burst of green and a hint of freshness on top!
Variations
Don’t be shy about making this Chili Mac recipe your own! It’s endlessly adaptable — swap ingredients, tailor the spices, or make it a little lighter or feast-worthy with just a tweak or two. Here are some of my favorite ways to riff on it:
- Spicy Fiesta: Amp up the spice by adding chopped jalapeños, a sprinkle of cayenne, or a few dashes of your favorite hot sauce to the chili for extra heat.
- Vegetarian Chili Mac: Skip the beef and add extra beans (black, pinto, or even lentils) and diced mushrooms for umami depth — it’s hearty and satisfying!
- Cheese Lover’s Dream: Mix in Monterey Jack or pepper jack along with the cheddar, or add a swirl of cream cheese for ultra creaminess.
- Kid-Friendly Twist: Omit the beans and chili powder if you have picky eaters, and use mild cheddar for a super gentle, cheesy mac that still feels special.
How to Make Chili Mac
Step 1: Brown the Beef and Sauté the Veggies
Start by cooking and crumbling your ground beef in a large pot over medium-high heat for a couple of minutes. Once it’s starting to brown, add diced onion and keep cooking until the beef is fully browned and your onions are translucent. A quick drain of excess grease at this stage keeps everything from feeling heavy.
Step 2: Build the Chili Base
Now toss in your bell pepper and garlic, sautéing until those peppers soften and the garlic smells irresistible. Sprinkle over the chili seasoning and stir in tomato paste, letting those spices warm up for a minute to really bloom and coat everything beautifully.
Step 3: Simmer with Tomatoes and Beans
Pour in the tomato sauce, undrained diced tomatoes, and broth. Stir it well and bring everything to a low bubble. Let this simmer gently, partially covered, while you move on to the cheese sauce — the chili thickens and all those flavors mingle. Toss in drained kidney beans about 10 minutes before the chili is done, just to heat them through.
Step 4: Cook the Macaroni
While your chili does its thing, bring a big pot of well-salted water to a boil and cook the macaroni until just al dente — you want it with a bit of bite, since it’ll keep cooking when everything’s baked. Drain it and set aside.
Step 5: Make the Cheese Sauce
Melt butter in a Dutch oven or large pot, then whisk in flour and cook for about 2 minutes to create a golden roux. Gradually add your heavy cream and milk, whisking constantly until smooth. Once simmering, stir in mustard powder, onion powder, a splash of hot sauce, and season with salt and pepper. Turn down the heat and slowly add shredded cheddar, a handful at a time, whisking gently so everything melts into a silky, dreamy sauce.
Step 6: Combine Chili and Macaroni
Add the macaroni to your cheese sauce and fold it all together. Now, pour in your simmered chili. Mix to combine, using a spatula and your best chefly judgment to decide how much chili makes your ideal Chili Mac consistency — some like it equal parts mac and chili, others want it extra cheesy or super hearty. You do you!
Step 7: Bake and Serve
Spoon everything into a baking dish or leave it right in your Dutch oven. Top with a generous layer of shredded cheddar, then slide it into a hot oven. Just 5 minutes at 400°F is all it takes for a golden, bubbly, melty cheese crust. Finish with chopped parsley for color, then dig in while it’s piping hot and irresistibly gooey!
Pro Tips for Making Chili Mac
- Freshly Shred Your Cheese: Always grate cheddar from a block for the smoothest, silkiest sauce — pre-shredded cheese won’t melt as luxuriously.
- Don’t Overcook the Pasta: Boil macaroni just until al dente; overcooked noodles will go mushy when baked, so set a timer and check early!
- Customize Your Chili Heat: Feeling spicy? Add more hot sauce or a gluten-free chili seasoning blend to the chili base, tasting as you go.
- Make-Ahead Magic: Your chili can be made a day ahead, or assemble everything (sans cheese topping) in advance, then just bake and serve when ready!
How to Serve Chili Mac
Garnishes
The finishing touches make all the difference! Sprinkle lots of fresh parsley for color, then add sliced green onions, diced jalapeños, or a dollop of sour cream for an irresistible Tex-Mex vibe. A handful of crushed tortilla chips adds crunch, or try a little extra hot sauce if you love it fiery.
Side Dishes
While Chili Mac is totally hearty on its own, it’s downright dreamy with a wedge of warm cornbread on the side (trust me, the combo is legendary). A crisp green salad with a tangy lime vinaigrette helps balance the richness, and roasted veggies or steamed broccoli make it a colorful, wholesome meal.
Creative Ways to Present
For game day or a fun family night, serve your Chili Mac in individual ramekins for personalized portions, or layer it with extra cheese in a big cast-iron skillet for bubbling, golden-tabletop drama. Scooping some into a thermos makes it a cozy, portable lunch — comfort on the go!
Make Ahead and Storage
Storing Leftovers
Leftovers are a total blessing here! Transfer cooled Chili Mac to an airtight container and refrigerate for up to three days. The flavors meld and deepen overnight, making for especially satisfying make-ahead lunches or quick dinners.
Freezing
Ladle Chili Mac into freezer-safe containers (portion it for easy grab-and-go meals!) and freeze for up to two months. For the best results, slightly undercook the noodles if you know you’ll be freezing, so they stay pleasantly firm when reheated.
Reheating
Reheat gently in the microwave or on the stovetop, adding a splash of broth or milk to loosen things up if needed. Stir well and heat just until everything is hot and melty again — too much heat can make the cheese sauce separate, so low and slow is your friend!
FAQs
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Can I make Chili Mac ahead of time?
Absolutely! You can prepare the chili base or even assemble the whole dish (just leave off the final cheese topping) a day ahead. When you’re ready, top with cheese and bake until bubbly and melty. Just slightly undercook the pasta so it doesn’t get too soft after reheating.
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How spicy is this Chili Mac recipe?
The base recipe is flavorful but mild, making it super family-friendly. You control the spice! Add extra chili powder, cayenne, or hot sauce to your taste, or reduce it for ultra-mild comfort food that kids love.
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Can I substitute different beans or pasta types?
Definitely — use black beans, pinto beans, or even leave the beans out altogether if you prefer. Any small pasta (like shells or rotini) works, though elbow macaroni is classic for that nostalgic Chili Mac experience.
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Is Chili Mac freezer-friendly?
Yes! Chili Mac freezes beautifully. Just let it cool, portion into freezer-safe containers, and freeze for up to two months. Thaw before reheating and add a splash of liquid if needed to bring back that creamy texture.
Final Thoughts
If you’re seeking a dinner that feels like a warm hug, Chili Mac is the answer! Cheesy, bold, and playful, this recipe begs to be on repeat in your home. Gather your loved ones and dive in — I can’t wait for you to try it and make it uniquely yours.
PrintChili Mac Recipe
- Prep Time: 15 minutes
- Cook Time: 45 minutes
- Total Time: 1 hour
- Yield: 18 cups
- Category: Baking
- Method: Stovetop
- Cuisine: American
- Diet: Vegetarian
Description
This hearty Chili Mac combines the comforting flavors of chili and macaroni and cheese in one delicious dish. Perfect for a cozy family dinner or potluck gathering.
Ingredients
Chili:
- 1 lbs. ground beef 80% lean
- 1 small onion diced
- 1/2 cup bell pepper diced
- 3 cloves garlic diced
- 1.25 oz. packet chili seasoning mix (see notes for homemade seasoning)
- 1 tablespoon tomato paste
- 8 oz. tomato sauce
- 14.5 oz. can diced tomatoes undrained
- 1/2 cup chicken broth (can sub beef broth)
- 1 15 oz. can kidney beans, drained
Mac and Cheese:
- 2 cups macaroni uncooked
- 2 tablespoons butter
- 2 tablespoons flour
- 1/2 cup heavy cream
- 1 cup milk
- 1/2 teaspoon mustard powder
- 1/4 teaspoon onion powder
- 1/4 teaspoon each: salt/pepper
- 1/2 teaspoon hot sauce
- 1 1/2 cups cheddar cheese shredded
Instructions
- Make the Chili – Cook and crumble the ground beef, then add onions, bell peppers, garlic, seasoning, tomato paste, tomato sauce, diced tomatoes, and chicken broth. Simmer and add kidney beans.
- Make the Mac and Cheese – Cook macaroni, prepare cheese sauce, combine with macaroni.
- Combine the Chili & Macaroni – Add chili to macaroni and stir to combine.
- Bake – Top with cheddar cheese and bake until melted. Garnish with parsley and serve!
Notes
- Shred cheese from a block for better flavor.
- Monterey Jack Cheese complements cheddar well.
- Beans in chili optional, can use black beans.
- Hot sauce in mac and cheese is a flavor enhancer.
- Cornbread pairs well with this dish.
- Make-Ahead Methods provided in the notes.
Nutrition
- Serving Size: 1 cup
- Calories: 320
- Sugar: 3g
- Sodium: 680mg
- Fat: 18g
- Saturated Fat: 10g
- Unsaturated Fat: 6g
- Trans Fat: 0g
- Carbohydrates: 25g
- Fiber: 2g
- Protein: 16g
- Cholesterol: 60mg