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Johnny Marzetti Casserole with Italian Sausage Recipe

If you’ve never tried a classic comfort food that just hits all the right notes, then you’re in for a treat with this Johnny Marzetti Casserole with Italian Sausage Recipe. It’s one of those dishes that’s so hearty and satisfying, your whole family will be asking for seconds (and maybe thirds). I absolutely love how this casserole brings together Italian sausage, tender pasta, and melty cheese in a way that feels like a warm hug on a plate. Stick around and I’ll walk you through my tried-and-true method for making this fan-freaking-tastic dish!

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Why You’ll Love This Recipe

  • Ultimate Comfort Food: This casserole is the perfect blend of juicy sausage, tender pasta, and gooey cheese for a crowd-pleasing meal.
  • Easy to Make: You’ll find that it comes together quickly and is forgiving — no tricky kitchen moves required.
  • Family Favorite: My family goes crazy for this dish, making it a weekly staple during busy nights.
  • Great for Leftovers: It reheats amazingly well, so you can enjoy it for days without losing flavor or texture.

Ingredients You’ll Need

The magic of this Johnny Marzetti Casserole with Italian Sausage Recipe comes from simple, fresh ingredients that really complement each other. Whether you’re grabbing your produce at the market or browsing pastas at your favorite store, here’s the scoop on the key players you’ll want on your list.

Flat lay of a small pile of uncooked elbow macaroni, a small white ceramic bowl of golden olive oil, one whole white onion with smooth skin, a whole green bell pepper with glossy skin, half a pound of fresh Italian sausage links, half a pound of raw ground beef formed into a compact mound, a cluster of fresh crimini mushrooms sliced to show their creamy brown caps and white stems, three whole garlic cloves with papery white skins, a small white ceramic bowl filled with mixed dried Italian seasoning herbs, a small white ceramic bowl of coarse sea salt crystals, a small white ceramic bowl of whole black peppercorns, a small white ceramic bowl of bright red chili flakes, a small white ceramic bowl filled with rich red tomato sauce, a small white ceramic bowl of diced fresh tomatoes with seeds and juice visible, a small white ceramic bowl heaped with shredded mozzarella cheese in soft white strands, and another small white ceramic bowl heaped with shredded sharp cheddar cheese in vibrant orange strands, all arranged with perfect symmetry and realistic proportions in natural soft light placed on a clean white marble surface, soft natural light, photo taken with an iPhone, professional food photography style, fresh ingredients, white ceramic bowls, no bottles, no duplicates, no utensils, no packaging --ar 2:3 --v 7 --p m7354615311229779997 - Johnny Marzetti Casserole with Italian Sausage, Italian sausage casserole, comfort food casserole, easy pasta casserole, hearty Italian sausage dish
  • Elbow macaroni or egg noodles: Elbow macaroni is classic and holds sauce beautifully; egg noodles add a bit more tenderness if that’s what you prefer.
  • Olive oil: Use a good quality extra virgin olive oil for that subtle fruity aroma that starts the flavor base on the right foot.
  • White onion: Diced finely to meld into the sauce and provide sweetness.
  • Green bell pepper: Adds a light, fresh crunch; chop it small so it softens well in the skillet.
  • Italian sausage: The star of the show here — I like a spicy one to add a little kick, but mild works perfectly if heat’s not your thing.
  • Ground beef: A nice balance with the sausage, giving body and depth to the meat sauce.
  • Crimini mushrooms: These add an earthy richness and help keep the casserole moist and savory.
  • Garlic: Freshly minced, because garlic is basically flavor gold in any Italian-inspired dish.
  • Italian seasoning: That familiar herb blend ties the tomato sauce and meat together just right.
  • Salt and black pepper: Season early, and adjust to taste.
  • Red chili flakes: Just a touch adds warmth without overpowering.
  • Tomato sauce: Gives the casserole a rich, smooth base — a good quality canned sauce makes this step easy and delicious.
  • Diced tomatoes: I love tossing in the diced tomatoes for texture and a bright, fresh tomato burst.
  • Mozzarella cheese: Melts beautifully and gives that stretchy, creamy layer everyone loves.
  • Cheddar cheese: Adds sharpness and depth, perfectly balancing the mozzarella’s creaminess.
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Note: You’ll find the complete list of ingredients, along with their exact measurements, in the printable recipe card at the bottom of this post.

Variations

I love how flexible the Johnny Marzetti Casserole with Italian Sausage Recipe is. Over the years, I’ve played around with it depending on what’s in my fridge or how adventurous I’m feeling. Feel free to tweak it to suit your preferences!

  • Vegetarian Swap: When a friend of mine wanted a meatless version, I swapped the sausage and beef for plant-based crumbles and added extra mushrooms — and it was a hit.
  • Spicy Upgrade: My partner loves heat, so I’ve added extra red chili flakes and even a splash of hot sauce before baking, which really pumps up the flavor.
  • Dairy-Free Option: I switched to vegan cheeses and it still gets that wonderful melty texture without dairy.
  • Seasonal Veggies: Asparagus or zucchini folded in during the cooking stage adds freshness when in season.

How to Make Johnny Marzetti Casserole with Italian Sausage Recipe

Step 1: Prep Your Baking Dish and Pasta

Start by preheating your oven to 350°F and spraying a large 9×13-inch casserole dish with cooking spray — this stops sticking and makes cleanup a breeze. Next, boil a big pot of salted water. This salt is key because it seasons your pasta as it cooks. Add the elbow macaroni and boil until it’s just shy of tender (about 2 minutes under what the package says). This undercooking means it will finish cooking in the oven without getting mushy. Drain the pasta and rinse it with cold water to halt the cooking process — trust me, you’ll thank me later.

Step 2: Cook the Vegetables and Italian Sausage

Heat the olive oil over medium heat in a large skillet. Toss in the diced onion and bell pepper and cook until they’re soft and silky, about 5 minutes. I love stirring occasionally here because those veggies develop a little sweetness that amps up the casserole’s flavor. Next, add the Italian sausage and ground beef. As they cook, break them into small crumbles using your wooden spoon. You’re aiming for even browning and no pink bits left anywhere—about 7 minutes. When the meat looks cooked, stir in the mushrooms and continue to cook until they soften, about 5 more minutes.

Step 3: Build the Sauce

Now the fun part: add the garlic, Italian seasoning, salt, pepper, and chili flakes to the skillet. Stir everything quickly for about 30 seconds or until you start to smell that heavenly aroma. Then, pour in the tomato sauce and diced tomatoes. Let it simmer gently for 2-3 minutes, stirring often; this helps the flavors meld together and the sauce thicken slightly.

Step 4: Combine Pasta, Cheese, and Sauce

Time to bring it all together! Stir the cooked pasta into the meat sauce right in the skillet. Add half the mozzarella and cheddar cheese and fold them in off the heat. The residual warmth will melt the cheese perfectly without overcooking it. This is when you get that wonderfully creamy, cheesy texture that makes Johnny Marzetti legendary.

Step 5: Bake It to Perfection

Pour the mixture into your prepared casserole dish and spread it into an even layer. Sprinkle the remaining cheeses evenly over the top — this makes for that gorgeous bubbly, golden crust once it bakes. Pop it in your preheated oven for about 35 minutes, or until the cheese is melty and bubbly around the edges. Let it rest for 10 minutes before serving — patience here pays off so the casserole sets and the flavors settle.

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Pro Tips for Making Johnny Marzetti Casserole with Italian Sausage Recipe

  • Don’t Overcook Pasta: Cooking the pasta just shy of al dente prevents a mushy texture after baking.
  • Brown Meat Thoroughly: Browning both sausage and beef well adds depth and richness to the casserole’s flavor.
  • Use Two Types of Cheese: Combining mozzarella and cheddar gives you that perfect mix of gooey melt and sharp bite.
  • Rest Before Serving: Let the casserole cool slightly to help it set, so it slices cleanly and isn’t too runny.

How to Serve Johnny Marzetti Casserole with Italian Sausage Recipe

A close-up image shows a wooden spoon lifting a portion of baked pasta from a white bowl filled with two layers: a bottom layer of pinkish-orange pasta mixed with small bits of red and green vegetables, and a top layer of melted light brown cheese that stretches as the spoon lifts. The bowl sits on a white marbled surface, and the background is plain white. photo taken with an iphone --ar 2:3 --v 7 - Johnny Marzetti Casserole with Italian Sausage, Italian sausage casserole, comfort food casserole, easy pasta casserole, hearty Italian sausage dish

Garnishes

I always sprinkle a bit of freshly minced parsley on top right before serving — it adds a fresh pop of color and a mildly herbaceous note that brightens up the rich casserole. A dusting of grated Parmesan can also be a nice touch if you want an extra layer of cheesy flavor. If you like a little zip, a few chili flakes sprinkled on top never hurt.

Side Dishes

For sides, I love serving Johnny Marzetti with a crisp green salad tossed in a tangy vinaigrette to cut through all that cheesy goodness. Garlic bread or a crusty baguette is always welcome, perfect for mopping up every last bit. Roasted or steamed seasonal veggies rounded out the meal nicely — think green beans, broccoli, or roasted carrots.

Creative Ways to Present

For a fun twist on presentation, I’ve also baked this casserole in individual ramekins for a dinner party. It’s such a hit when served as individual portions with the bubbly cheese perfectly browned on top — everyone gets their own personal casserole, which feels special but still low-stress for you! You could also add a sprinkle of fresh basil leaves or a drizzle of pesto to add a gourmet touch.

Make Ahead and Storage

Storing Leftovers

I always transfer any leftovers into an airtight container and pop it in the fridge. It stays delicious and keeps well for 3-4 days. I like to let it come to room temperature before reheating for the best texture and flavor.

Freezing

This casserole freezes beautifully — just wrap it tightly or freeze in a sealed container for up to 2 months. When I’m in a hurry, freezing a pre-baked dish means I can just thaw and reheat whenever I want a comforting meal in minutes.

Reheating

For leftovers, I reheat in the oven at 350°F, covered with foil to keep things moist, until warmed through — usually 20-25 minutes depending on portion size. Microwaving works too if you’re short on time, just keep an eye on the cheese so it doesn’t dry out.

FAQs

  1. Can I use different types of pasta in this Johnny Marzetti Casserole with Italian Sausage Recipe?

    Absolutely! While elbow macaroni is traditional, you can swap in egg noodles, penne, or even rotini. Just make sure to adjust cooking times so the pasta is slightly undercooked before baking, to avoid mushiness.

  2. Is it possible to make this casserole ahead of time?

    Yes! You can prepare the casserole up to the point of baking, cover it tightly, and refrigerate for up to 24 hours. When you’re ready, bake it slowly to ensure even heating. This makes it super convenient for busy weeknight dinners.

  3. Can I make this recipe gluten-free?

    Definitely. Just swap the pasta for a gluten-free variety that holds up well to baking. Double-check your tomato sauce and other ingredients are also gluten-free to avoid surprises.

  4. What’s the best way to prevent the casserole from drying out?

    Ensuring the sauce is nicely saucy (not too thick) before baking helps. Also, baking it covered with foil for the first 20 minutes can lock in moisture, then uncover to brown the cheese on top for the remaining bake time.

Final Thoughts

Honestly, this Johnny Marzetti Casserole with Italian Sausage Recipe feels like a trusty old friend in my kitchen. It’s comforting, reliable, and packs so much flavor that it never fails to impress. If you’re craving a warm, cheesy, and hearty meal that comes together fairly easily, you’ve got to try this one. I promise once you make it, it’ll become your new go-to dinner that your family and friends keep asking for. So grab your skillet and casserole dish — let’s get cooking!

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Johnny Marzetti Casserole with Italian Sausage Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.7 from 141 reviews
  • Author: Julia
  • Prep Time: 15 minutes
  • Cook Time: 55 minutes
  • Total Time: 1 hour 10 minutes
  • Yield: 8 servings
  • Category: Casserole
  • Method: Baking
  • Cuisine: American

Description

Johnny Marzetti is a comforting, cheesy casserole featuring tender elbow macaroni, savory Italian sausage, ground beef, and a rich tomato sauce layered with melted mozzarella and cheddar cheeses. Baked to bubbly perfection, this classic Midwestern dish makes a hearty family-friendly meal that’s full of delicious flavors and textures.


Ingredients

Pasta

  • 10 ounces elbow macaroni, or egg noodles

Meat and Vegetables

  • 1 tablespoon olive oil
  • 1 white onion, diced
  • 1 green bell pepper, seeds removed and diced
  • ½ pound Italian sausage
  • ½ pound ground beef
  • 8 ounces crimini mushrooms, sliced
  • 3 cloves garlic, minced

Seasonings and Sauces

  • 2 teaspoons Italian seasoning
  • 1 teaspoon salt
  • 1 teaspoon black pepper
  • ½ teaspoon red chili flakes
  • 1 (15-ounce) can tomato sauce
  • 1 (15-ounce) can diced tomatoes

Cheeses

  • 2 cups mozzarella cheese, shredded
  • 2 cups cheddar cheese, shredded


Instructions

  1. Preheat and Prepare Dish: Preheat the oven to 350 degrees Fahrenheit and spray a large 9×13-inch casserole dish with cooking spray. Set aside to prepare other ingredients.
  2. Cook Pasta: Bring a large pot of generously salted water to a boil over high heat. Add the elbow macaroni and cook until al dente, about 2 minutes less than package instructions. Drain and rinse with cold water to stop cooking. Set aside.
  3. Sauté Vegetables: Heat olive oil in a large skillet over medium heat. Add diced onion and green bell pepper, cooking until softened, about 5 minutes.
  4. Cook Meats: Add the Italian sausage and ground beef to the skillet. Break the meat into smaller pieces with a wooden spoon and cook until no longer pink in the center.
  5. Add Mushrooms and Seasonings: Stir in the sliced mushrooms and cook until they soften, about 5 minutes. Add minced garlic, Italian seasoning, salt, black pepper, and red chili flakes; cook until fragrant for roughly 30 seconds.
  6. Simmer Sauce: Pour in the tomato sauce and diced tomatoes. Stir well and simmer the mixture for 2-3 minutes, stirring frequently to combine flavors.
  7. Mix in Pasta and Cheese: Add the cooked pasta and half of the shredded cheese to the skillet. Remove from heat and gently fold the cheese into the sauce and pasta until melted and evenly distributed.
  8. Assemble Casserole: Transfer the pasta and meat mixture into the prepared casserole dish, spreading it into an even layer. Sprinkle the remaining shredded cheese evenly on top.
  9. Bake: Place casserole in the preheated oven and bake for 35 minutes or until cheese is melted, bubbling, and golden around the edges.
  10. Rest and Serve: Remove from oven and let the casserole cool for 10 minutes. Garnish with freshly minced parsley if desired before serving.

Notes

  • Store leftovers in an airtight container in the refrigerator for 3-4 days.
  • Freeze leftovers for up to 2 months; thaw before reheating.
  • This dish can be made ahead and baked just before serving.
  • Use gluten-free pasta to make the recipe gluten free.
  • For a spicier version, increase red chili flakes or add cayenne pepper.

Nutrition

  • Serving Size: 1 serving (approximately 1/8th of casserole)
  • Calories: 450 kcal
  • Sugar: 7 g
  • Sodium: 680 mg
  • Fat: 22 g
  • Saturated Fat: 10 g
  • Unsaturated Fat: 10 g
  • Trans Fat: 0.3 g
  • Carbohydrates: 38 g
  • Fiber: 3 g
  • Protein: 24 g
  • Cholesterol: 70 mg

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